Volume Requirements For Filling Joints Lineal Feet Per Gallon

 

 

 

Inches

1/4

1/2

3/4

1

1 1/4

1 1/2

1/4

308

N/A

N/A

N/A

N/A

N/A

1/2

154

77

N/A

N/A

N/A

N/A

3/4

103

51

34

N/A

N/A

N/A

1

77

38

26

19

N/A

N/A

1 1/4

62

31

20

15

12

N/A

1 1/2

51

26

17

13

10

9

1 3/4

44

22

15

11

9

7

2

39

19

13

10

8

6

2 1/2

31

15

10

8

6

5

3

26

13

9

6

5

4

 

Coverage For Coating

THICKNESS OF COATING APPLIED

COVERAGE PER U.S. GALLON (100% solids)

1/4"=250 mils

6.4 sq.ft.

3/16"=187.5 mils

8.5 sq.ft.

1/8"=125mils/100 mils

12.8 sq.ft./16.0sq.ft.

1/16"=62.5 mils/50 mils

25.5 sq.ft./32 sq.ft.

1/32"=31.25 mils/20 mils

51 sq.ft./80 sq.ft.

1/64"=15.625 mils
10 mils
5 mils
1 mils

102 sq.ft.
160 sq.ft.
320 sq.ft.
1600 sq.ft.

 

Epoxy Mortar and Patching Coverage

Epoxy Binder
gallons

Silica Sand
gallons

Approximate Mortar
yield in gallons

1

+1

1.6

1

+2

2.2

1

+3

2.8

1

+4

3.4

1

+5

4.0

1 gallon of Sand Silica Sand=12 to 14 lbs. Approximate

 

Mixed Epoxy With Sand Coverage

Mortar (Epoxy Binder & Sand)

Coverage
(square feet)

Thickness
(inches)

1 gallon

25.7

1/16

1 gallon

12.8

1/8

1 gallon

8.6

3/16

1 gallon

6.4

1/4

1 gallon

4.3

3/8

1 gallon

3.2

1/2

Helpful conversion factors:

1 gallon=231 cubic inches
1 cubic yard=202 gallons=27 cubic feet
1 cubic foot=7.48 gallons

 

Yield & Coverage per gallon of mixed Epoxy Systems

Parts of sand/gallon Epoxy resin

Yield Mortar gallons

Depth vs Coverage
(Inches to Square feet)

1

1.6 gal.

1/16"=41.12
1/8"=20.48
3/16"=13.76
1/4"=10.24
3/8"=6.88
1/2"=5.12

2

2.2 gal.

1/16"=56.54
1/8"=28.16
3/16"=13.76
1/4"=10.24
3/8"=6.88
1/2"=5.12

3

2.8 gal.

1/16"=71.96
1/8"=35.84
3/16"=24.08
1/4"=17.92
3/8"=12.04
1/2"=8.96

4

3.4 gal.

1/16"=87.38
1/8"=43.52
3/16"=24.08
1/4"=21.76
3/8"=14.62
1/2"=10.88

 

Cost per square foot at various mix ratios and costs

Cost per gallon

1/16"

1/8"

3/16"

1/4"

3/8"

1/2"

(1) $40.00
$45.00
$50.00
$55.00
$60.00
$65.00

0.97
1.09
1.22
1.34
1.46
1.58

1.95
2.20
2.44
2.69
2.93
3.17

2.91
3.27
3.63
4.00
4.36
4.72

3.91
4.39
4.88
5.37
5.86
6.35

5.81
6.54
7.27
7.99
8.72
9.45

7.81
8.79
9.77
10.74
11.72
12.70

(2) $40.00
$45.00
$50.00
$55.00
$60.00
$65.00

0.71
0.80
0.88
0.97
1.06
1.15

1.42
1.60
1.78
1.95
2.13
2.31

2.11
2.38
2.64
2.91
3.17
3.44

2.84
3.20
3.55
3.91
4.26
4.62

4.23
4.76
5.29
5.81
6.34
6.87

5.68
6.39
7.10
7.81
8.52
9.23

(3) $40.00
45.00
$50.00
$55.00
$60.00
$65.00

0.56
0.63
0.69
0.76
0.83
0.90

1.12
1.26
1.40
1.53
1.67
1.81

1.66
1.87
2.08
2.28
2.49
2.70

2.23
2.51
2.79
3.07
3.35
3.63

3.32
3.74
4.15
4.57
4.98
5.4

4.46
5.02
5.58
6.14
6.70
7.25

(4) $40.00
$45.00
$50.00
$55.00
$60.00
$65.00

0.46
0.51
0.57
0.63
0.69
0.74

0.92
1.03
1.15
1.26
1.38
1.49

1.37
1.54
1.71
1.88
2.05
2.22

1.84
2.07
2.30
2.53
2.76
2.99

2.74
3.08
3.42
3.76
4.10
4.45

3.68
4.14
4.60
5.06
5.51
5.97

How to use this table:

As a guide, three parts of sand makes a trowelable mortar

Select a mix ratio and depth o coverage, select the cost per gallon for the epoxy to find the cost per square foot

NOTE:
1. This cost does not include sand
2. This chart does not account for the need to purchase full units of epoxy

Example: SAND, EPOXY RATIO=3.1: DEPTH COVERAGE 1/4": COST $50.00/GALLON
Answer: COVERAGE: 17.92 Sq. Ft./Gallon: Cost/Sq.Ft. $2.79

 

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268 Route 112, Patchogue, NY 11772
(800) 332 3883 fax (631) 654 0217

email: info@usepoxy.com