|
Inches |
1/4 |
1/2 |
3/4 |
1 |
1 1/4 |
1 1/2 |
|
1/4 |
308 |
N/A |
N/A |
N/A |
N/A |
N/A |
|
1/2 |
154 |
77 |
N/A |
N/A |
N/A |
N/A |
|
3/4
|
103
|
51 |
34 |
N/A |
N/A |
N/A |
|
1 |
77 |
38 |
26 |
19 |
N/A |
N/A |
|
1 1/4 |
62 |
31 |
20 |
15 |
12 |
N/A |
|
1 1/2 |
51 |
26 |
17 |
13 |
10 |
9 |
|
1 3/4 |
44 |
22 |
15 |
11 |
9 |
7 |
|
2 |
39 |
19
|
13 |
10 |
8 |
6 |
|
2 1/2 |
31 |
15 |
10 |
8 |
6 |
5 |
|
3 |
26 |
13 |
9 |
6 |
5 |
4 |
Coverage
For Coating
|
THICKNESS OF COATING
APPLIED |
COVERAGE PER U.S. GALLON (100%
solids) |
|
1/4"=250 mils |
6.4 sq.ft. |
|
3/16"=187.5 mils |
8.5 sq.ft. |
|
1/8"=125mils/100 mils |
12.8 sq.ft./16.0sq.ft. |
|
1/16"=62.5 mils/50 mils |
25.5 sq.ft./32 sq.ft. |
|
1/32"=31.25 mils/20 mils |
51 sq.ft./80 sq.ft. |
|
1/64"=15.625 mils
10 mils
5
mils
1 mils |
102 sq.ft.
160 sq.ft.
320
sq.ft.
1600 sq.ft. |
Epoxy
Mortar and Patching Coverage
|
Epoxy Binder
gallons |
Silica Sand
gallons |
Approximate Mortar
yield in
gallons |
|
1 |
+1 |
1.6 |
|
1 |
+2 |
2.2 |
|
1 |
+3 |
2.8 |
|
1 |
+4 |
3.4 |
|
1 |
+5 |
4.0 |
1 gallon of Sand Silica Sand=12 to 14 lbs. Approximate
Mixed Epoxy
With Sand Coverage
|
Mortar (Epoxy Binder &
Sand) |
Coverage
(square
feet) |
Thickness
(inches) |
|
1
gallon |
25.7 |
1/16 |
|
1
gallon |
12.8 |
1/8 |
|
1
gallon |
8.6 |
3/16 |
|
1
gallon |
6.4 |
1/4 |
|
1
gallon |
4.3 |
3/8 |
|
1
gallon |
3.2 |
1/2 |
Helpful conversion factors:
1 gallon=231 cubic
inches
1 cubic yard=202 gallons=27 cubic feet
1 cubic foot=7.48
gallons
Yield & Coverage per gallon of mixed Epoxy
Systems
|
Parts
of sand/gallon Epoxy resin |
Yield
Mortar gallons |
Depth
vs Coverage
(Inches to Square feet) |
|
1 |
1.6
gal. |
1/16"=41.12
1/8"=20.48
3/16"=13.76
1/4"=10.24
3/8"=6.88
1/2"=5.12 |
|
2 |
2.2
gal. |
1/16"=56.54
1/8"=28.16
3/16"=13.76
1/4"=10.24
3/8"=6.88
1/2"=5.12 |
|
3 |
2.8
gal. |
1/16"=71.96
1/8"=35.84
3/16"=24.08
1/4"=17.92
3/8"=12.04
1/2"=8.96 |
|
4 |
3.4
gal. |
1/16"=87.38
1/8"=43.52
3/16"=24.08
1/4"=21.76
3/8"=14.62
1/2"=10.88 |
Cost per square foot at various
mix ratios and costs
|
Cost
per gallon |
1/16" |
1/8" |
3/16" |
1/4" |
3/8" |
1/2" |
|
(1)
$40.00
$45.00
$50.00
$55.00
$60.00
$65.00 |
0.97
1.09
1.22
1.34
1.46
1.58 |
1.95
2.20
2.44
2.69
2.93
3.17 |
2.91
3.27
3.63
4.00
4.36
4.72 |
3.91
4.39
4.88
5.37
5.86
6.35 |
5.81
6.54
7.27
7.99
8.72
9.45 |
7.81
8.79
9.77
10.74
11.72
12.70 |
|
(2)
$40.00
$45.00
$50.00
$55.00
$60.00
$65.00 |
0.71
0.80
0.88
0.97
1.06
1.15 |
1.42
1.60
1.78
1.95
2.13
2.31 |
2.11
2.38
2.64
2.91
3.17
3.44 |
2.84
3.20
3.55
3.91
4.26
4.62 |
4.23
4.76
5.29
5.81
6.34
6.87 |
5.68
6.39
7.10
7.81
8.52
9.23 |
|
(3)
$40.00
45.00
$50.00
$55.00
$60.00
$65.00 |
0.56
0.63
0.69
0.76
0.83
0.90 |
1.12
1.26
1.40
1.53
1.67
1.81 |
1.66
1.87
2.08
2.28
2.49
2.70 |
2.23
2.51
2.79
3.07
3.35
3.63 |
3.32
3.74
4.15
4.57
4.98
5.4 |
4.46
5.02
5.58
6.14
6.70
7.25 |
|
(4)
$40.00
$45.00
$50.00
$55.00
$60.00
$65.00 |
0.46
0.51
0.57
0.63
0.69
0.74 |
0.92
1.03
1.15
1.26
1.38
1.49 |
1.37
1.54
1.71
1.88
2.05
2.22 |
1.84
2.07
2.30
2.53
2.76
2.99 |
2.74
3.08
3.42
3.76
4.10
4.45 |
3.68
4.14
4.60
5.06
5.51
5.97 |
How to use this
table:
As a
guide, three parts of sand makes a trowelable mortar
Select a mix ratio
and depth o coverage, select the cost per gallon for the epoxy to find the cost
per square foot
NOTE:
1. This cost does not include sand
2.
This chart does not account for the need to purchase full units of
epoxy
Example: SAND, EPOXY RATIO=3.1: DEPTH COVERAGE 1/4": COST
$50.00/GALLON
Answer: COVERAGE: 17.92 Sq. Ft./Gallon: Cost/Sq.Ft.
$2.79
© Copyright
1999-2002 · All rights reserved US Epoxy, Inc.
268 Route 112, Patchogue, NY 11772
(800) 332 · 3883 · fax (631) 654 · 0217
email:
info@usepoxy.com
|